Gear Manufacturing

At Ideal Gear, we pride ourselves on our extensive gear manufacturing capabilities. We utilize the latest technology and equipment to produce high-quality gears that meet the precise specifications of our customers. Our experienced team of engineers and technicians can manufacture gears of all types and sizes, from spur gears to helical gears, bevel gears to worm gears, and everything in between.

We understand that each customer has unique requirements, and we work closely with them to ensure that their gears are designed and manufactured to their exact specifications. With our state-of-the-art facility and commitment to quality, we guarantee that our customers receive reliable and durable gears that meet or exceed their expectations.

Precision Gear Manufacturing

Gear Grinding

Ideal Gear has a complete range of gear grinding equipment to achieve any gear profile required up to 60” (1500mm) diameter and face. Machine capabilities include spur, helical, double helical and crowned gears up to AGMA Quality Class 14.

  • Max Diameter: 60” or 1500mm
  • Max Face: 60” or 1500mm
  • Max Pitch: 0.5 DP
Precision Gear Manufacturing

Gear Hobbing

Our gear hobbing machinery encompasses an expansive range, tailored to craft the perfect gear profiles. Our meticulous process ensures gears that not only meet but exceed expectations, whether the design is simple or complex. With a legacy built over a century, our hobbing techniques remain unparalleled in delivering precision and durability.

  • Max Diameter: 120” or 3045mm
  • Max Face: 40” or 1000mm
  • Max Pitch: Unlimited

Gear Shaping

Ideal Gear is equipped to shape both internal and external gear profiles with unmatched accuracy. Our state-of-the-art equipment and seasoned expertise guarantee gears that are a true testament to our commitment to quality, irrespective of their design intricacies. From the very first cut to the final contour, our shaping processes stand as a hallmark of excellence.

  • Max Diameter: 78” or 2000mm
  • Max Face: 9.8″ or 250mm
  • Max Pitch: 1 DP

New Machines

Ideal Gear shop is adding two Liebherr machines to compliment and expand our arsenal: the LC 1600 hobber and WSC 1600 shaper.


Experience precision gear solutions that are tailored to your specific needs with Ideal Gear & Machine Works. As a full-service provider, we offer a wide range of gear manufacturing options, from spur to spiral bevel, racks to sprockets, and more – all manufactured up to 3 meters in diameter. We specialize in custom-designed gears, reverse engineering, refurbishment, assembly, and emergency repair, providing comprehensive technical support every step of the way.

Learn more about our expertise